PROCESSING AIDS
Processing aids encompasses three strategic areas: Insulate, Filter and Grow.
DICALITE
For over 60 years, Dicalite has been engaged internationally in the manufacture and sale of diatomite filter aids and fillers. Emphasis on customer service has proven to be the most important driving force in the company’s ability to produce high performance filter aids. Diatomite has been used as a filter aid for nearly a century.
The ore is a soft, friable siliceous mineral. It is composed of the skeletons of microscopic plants deposited on the bottoms of oceans and lakes after and during the Miocene Age, from 100,000 to 15,000,000 years ago. Under the microscope the particles of diatomite show up in a variety of forms: symmetrical figures resembling disks, rods, cylinders and snowflakes. It is the shape factor combined with the rigidity of the particles that makes Dicalite diatomite such an excellent raw material for the production of superior filter aids.
Diatomaceous earth is an amorphous form of silica containing a small amount of microcrystalline material. Filter aids are processed at above 800 °C (1500 °F). Both calcined and flux-calcined diatomite filter aids are free of organic matter and are non-adsorptive. Dicalite diatomite filter aids offer outstanding performance from the finest to the coarsest grades. These materials meet all requirements for good filter aids. This enables them to meet the exacting clarity and flow-rate demands of industrial filtration. Even more important, the user can depend on consistency and uniformity load after load.
STOL®
STOL® is the trade name for a naturally occurring siliceous volcanic rock called perlite. The distinguishing feature of STOL® is that when heated above a suitable point in its softening range it expands up to twenty times its original volume. In high temperature applications, such as those encountered in the iron-and-steel and foundry industries, the expansion of STOL® results in particles with large surface areas.
This expansion is also accompanied by a small cooling action. These effects combine to coagulate slag, the unwanted by-product of metal smelting, and thereby form a viscous, toffee-like mass that can be effectively removed from the molten metal interface. An added advantage of perlite in this application is that no objectionable smoke or noxious fumes are produced.
Vitiben®
Filtraflo®
Genulite®
Genulite® is the trade name for a naturally occurring siliceous volcanic rock called perlite. The distinguishing feature of Genulite® is that when heated above a suitable point in its softening range it expands up to twenty times its original volume. Genulite® has many varied applications as detailed below:
Grade: |
Application: |
---|---|
M45 | Cryogenic insulation, loose fill insulation, textured paint filler. |
M75 | Foundries (surface insulation), filler in explosives. |
M75s | Filler in explosives. |
M105 | Foundries (surface insulation) refractory castables, light weight plasters. |
C95 | Refractory castables, textured paint filler, coarse plaster aggregate, loose fill insulation, light weight insulating concrete aggregate. |
Groperl | Horticulture |